Household Designs

I designed and 3D-printed custom brackets to create a filament storage system that integrates seamlessly with standard garage shelving. This allows me to store and organize my large collection of 3D printer filament while ensuring easy access for continuous printing. The shelf hooks directly into the slots of the rack, providing a secure and space-efficient solution.

Instead of manually swapping filament spools on my 3D printer, this system allows me to feed filament directly from the shelf into the printer, reducing downtime and increasing efficiency. Each shelf holds seven rolls of filament, and with two shelves installed, I can run up to 14 different filaments without needing to swap spools. The spools rest on a simple yet durable copper tube, ensuring smooth rotation and easy filament dispensing.

I designed the Sugar Shaker as a compact, fully 3D-printed container that functions like a salt shaker but is specifically meant for tea and other drinks. I wanted a sleek, space-saving design that could sit on my desk, providing an easy way to dispense sugar without taking up unnecessary room. What makes this design unique is the proprietary hinge mechanism. The lid features a snap-in hinge that allows the front opening to gradually adjust based on how far you press down on the back. This means I can control the flow rate of the sugar, from a slow trickle to a full pour, without needing any extra moving parts. This project served as an interesting exercise in functional hinge design, and I still use the Sugar Shaker daily.

I needed a small, efficient organizer tray that could fit on most surfaces while keeping fasteners and small parts neatly separated. Most options available were either too large or lacked proper compartments, so I designed a custom 3D-printed tray using TPU filament for durability and flexibility. This ensured that the tray could withstand drops, impacts, and bending without breaking, making it ideal for use in workshops, garages, or any workspace.

To prevent small fasteners from getting stuck, I incorporated sloped and tapered corners, allowing easy retrieval of parts. The tray also features a raised lip around each compartment to reduce spillage, ensuring that fasteners stay secure even if the tray is bumped or tilted. These design choices make the organizer highly functional, improving efficiency when working on projects where small parts need to be easily accessible.

I've always been curious about the aerodynamics of disc golf discs, so I decided to design and 3D print my own to test different flight characteristics. Using TPU filament for its flexibility and durability, I experimented with a variety of shapes, from perfectly flat designs to discs with lipped edges and even spiral patterns to see if they could generate lift in unique ways. In addition to the discs, I also designed custom disc golf markers for marking foot placement during play, which became a useful accessory for disc golf enthusiasts in my circle. This project was a fun way to explore the intersection of design, aerodynamics, and practical usability.

I wanted a compact and efficient workstation where I could easily store and access frequently used tools and accessories. This fully 3D-printed station was designed to hold everything from a soldering iron (in a heat-resistant section) to camera memory cards, staplers, and a pencil tray. It even included dedicated slots for items like my sugar shaker and mechanical pencil lead refills, ensuring everything had its place for easy access.

Since my desk at the time was made of plastic, I incorporated a metal plate into the workstation, creating a designated soldering area. This allowed me to safely solder electronics without damaging my desk while keeping all essential tools within reach. This project combined functionality and customization, making my workspace more organized and efficient.

I wanted to explore custom resistance band accessories to enhance home workouts. While plenty of options exist online, I was curious about new ergonomic designs that weren’t commonly available. I experimented with different grip shapes, including a hexagonal design (which turned out to be uncomfortable) and a knurled grip, which provided the best comfort and control. Additionally, I optimized the handle diameter to ensure a natural and secure grip during exercises.

To withstand the high forces from resistance bands, I reinforced the 3D-printed handles with 8mm steel rods (commonly used in 3D printers) for added strength. The swiveling handle mechanism allowed for fluid wrist movement, making exercises like curls more comfortable and effective. Using TPU filament, I ensured that the parts were strong, flexible, and resistant to cracking, making them a reliable and durable addition to my home gym setup.

I had a toy crossbow that could shoot darts at surprisingly high velocities with impressive accuracy, but over time, most of the original darts had broken. Instead of replacing them, I decided to design and 3D-print my own custom crossbow darts, focusing on improving durability while maintaining accuracy. I experimented with different lengths, tail shapes, and materials to create a more reliable and long-lasting design.

The darts featured a rigid plastic tail for stability and a hollow TPU front, allowing the tip to crumple on impact without damaging objects or causing injury when used for safe target practice. Initially, I replicated the original dart design, but the 3D-printed version lacked strength. After several iterations, I reinforced the tail for structural integrity while ensuring the overall aerodynamics remained unchanged. The final version performed similarly to the original darts but with significantly improved durability.